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ZIMM industrial gearboxes and drive technology at a glance
ZIMM develops and manufactures industrial gearboxes and drive technology for precise linear motion and torque transmission in industrial environments. The portfolio includes screw jacks in 14 sizes with lifting capacities from 2.5 to 1,000 kN, electromechanical actuators from 25 to 200 kN as well as ZK bevel gearboxes in four sizes with ratios from 1:1 to 3:1. It is complemented by bevel gearboxes, connection technology, motor technology and accessories from the ZIMM modular system, which allows gearboxes, spindles, motors and attachments to be combined into complete lifting systems.
In production according to drawings, ZIMM manufactures drive elements from module 0.3 to 12 and up to Ø 1,500 mm, including spur and bevel gears, worms, as well as ball and trapezoidal screws. Casting, series production and mechanical machining cover turned, milled and cast parts up to a unit weight of 500 kg. Gearbox manufacturing and production according to drawings take place at the headquarters in Lustenau in accordance with ISO 9001:2015; CNC machining at the Sincan/Ankara site is certified according to ISO 9001:2015, ISO 14001:2015 and ISO 45001:2018.
| ZIMM product range | Technical function | Technical characteristics | Typical application |
|---|---|---|---|
| Electromechanical actuators (ZA series) | Generation of precise linear motion with integrable drive technology | 4 sizes: 25 / 50 / 100 / 200 kN · Lifting capacity 25–200 kN per actuator Trapezoidal or ball screw drive ISO 9001:2015 | Lifting · Lowering · Positioning · Adjusting · Supporting · Levelling · Erecting |
| Screw jacks (ZE, ZE-H, GSZ series) | Conversion of rotary motion into precise linear motion | 14 sizes: 2.5 / 5 / 10 / 25 / 35 / 50 / 100 / 150 / 200 / 250 / 350 / 500 / 750 / 1,000 kN Lifting capacity 2.5–1,000 kN per gearbox ZE series 5–1,000 kN, ZE-H series 35–350 kN, GSZ series 2.5–150 kN Trapezoidal or ball screw drive ISO 9001:2015 | Lifting · Lowering · Positioning · Adjusting · Supporting · Clamping |
| ZK Bevel gearboxes | 90° deflection and torque transmission | 4 sizes (065 / 090 / 120 / 140) Ratios 1:1 / 2:1 / 3:1 Input speed up to 1,800 rpm with standard lubricant, up to 3,000 rpm with high-performance lubricant, depending on mounting position Designed for more than 20,000 operating hours | Compact drive trains and right-angled power transmission |
| Bevel gearboxes (KSZ-H, KSZ-2, KST) | Deflection and transmission of rotary motions | 3 variants Sizes 2.5 kN to 100 kN, matching the screw jack sizes Ratios 1:1 / 2:1 / 3:1Max. 40% duty cycle at 1,500 rpm Backlash-free tapered roller bearing arrangement Same overall height as ZIMM actuators and screw jacks | Drive solutions for limited installation space |
| Connection technology (VWZ, KUZ, KUZ-KK) | Mechanical connection of system components | 24 sizes (VWZ 6, KUZ 12, KUZ-KK 6) Nominal torque up to 660 Nm Elastomer spider Shore 64D, −20 °C to +70 °C, reduced −30 °C to +100 °C KUZ with keyway DIN 6885/1-PP VWZ tested for concentricity from 1,000 mm length | Shafts, couplings and system integration |
| Motor technology (AC three-phase motors, motor flanges) | Drive and interface for motion generation | 4 mounting types (B3, B5, B14B, B14C) Motor power 0.09 kW to 75 kW Motor brake 230 V AC / 205 V DC, other voltages 24 V DC / 400 V AC / 500 V AC on request PTC as standard over 1.5 kW Forced ventilation required for continuous operation below 25 Hz | Motorised solutions in the ZIMM modular system |
| Accessories (ZIMM modular system) | Connection, protection and safeguarding of drive systems | Attachments for electromechanical actuators of the ZA series and screw jacks of the ZE, ZE-H and GSZ series Designs for R-screw (rotating) and S-screw (translating) Fastening, joint, protection, safety and monitoring elements | Customised integration and functional protection |
| Production according to drawing | Manufacture of tailor-made drive elements according to drawings and specifications | Gearings module 0.3–12 Spur gears up to Ø 1,500 mm, bevel gears up to Ø 1,000 mm (spiral bevel gears up to Ø 500 mm), worm gears up to Ø 1,000 mm, worms up to Ø 500 mm Ball screws 16×5–160×80, trapezoidal screws 12×3–160×20 Steel, aluminium, bronze, plastic ISO 9001:2015 | Special parts, drawing parts and customer-specific components |
| Casting, series production and mechanical processing | Production and machining of cast, turned and milled parts with testing procedures | Turned and milled parts up to Ø 450 mm Gearbox housings up to 800 mm edge length and 200 kg Aluminium and steel parts up to 500 kg unit weight EN-GJS-350-22 to EN-GJS-700-2, EN-GJL-250, quenched and tempered steels and case-hardening steels according to DIN EN 10083/10084 ISO 9001:2015, ISO 14001:2015, ISO 45001:2018 | Mechanical engineering, plant engineering and industrial series components |
Industries and applications for ZIMM drive technology
ZIMM drive technology is used in industrial applications where loads have to be moved precisely, positions have to be approached reproducibly or rotary movements have to be redirected compactly. Depending on the application, screw jacks, electromechanical actuators, ZK bevel gearboxes and matching parts from the ZIMM modular system are used.
Automation
Cable, wire and tube industry
Automated guided vehicles
Hydraulic steel construction
Ropeway systems
Wind energy
Martime logistics
Stage technology
Aerospace
Antenna systems
Inclined lifts
Urban security & protection technology
Timber industry
Architecture
Intralogistics
Railway technology
Defence
What our customers say
The collaboration with ZIMM was professional, efficient and characterized by excellent communication right from the start. Thanks to the tailor-made solution, we were able to make decisive progress with automation, optimize our production line and at the same time significantly improve the safety of our employees.
Ing. Michael Pehr | Head of mechanical department
Knauf Ceiling Solutions
Thanks to the flexibility of the ZIMM modular system, we can realise even the most demanding customer requirements efficiently and safely. The large selection of components and sizes allows us to realise individual transport concepts for a wide range of vehicle types.
Kirstin Schulenburg | Sales & Strategic Project Management
Moetefindt Fahrzeugbau GmbH & Co. KG
In addition to the close cooperation with Mr. Jorge Mondragón Abal, the uncomplicated, intuitive configurator, which enabled us to find the perfect solution for our requirements, was a key factor in our decision in favour of the ZIMM Group worm gear screw jacks.
Julian Schroth | Design engineer
P.A. Automation GmbH
ZIMM adapted to our needs and gave us excellent support in implementing the requirements. This gave us the opportunity to develop a new vehicle (AGV) that is even more powerful than our previous products.
Tomasz Tomza | Chief Design Engineer
RB Poland
When it comes to the refurbishment of machine tools, we often prioritize new and innovative solutions. This is because original parts are often unavailable, or the machine’s performance needs an upgrade. ZIMM has impressed us with their forward-looking approach, and we will readily tap into their expertise for upcoming projects.
Hartmut Röschard | CEO
HR Werkzeugmaschinen GmbH
Screw jack systems are an excellent solution for stage systems. ZIMM supplied tailor-made gear systems for our AKM project in Istanbul, where both cost-effectiveness and strong technical expertise were essential. Above all, on-time delivery was crucial for us, and despite sometimes tight deadlines, ZIMM delivered as promised. Besides the quality, our collaboration with ZIMM also went smoothly, from field service to technical sales. Therefore, we happily chose ZIMM again for our next order.
Bernhard Kranz | Procurement Manager
Waagner-Biro Stage Systems
We entered the field of precision laboratory presses for electrochemistry, which was new to us, in 2017. The detailed advice and technical support from ZIMM have led to the fact, that the screw jack chosen for the prototype is still part of the series product today and enables our customers to characterise new battery materials in the best possible way.
Dr. Benedikt Huber | CEO
rhd instruments Verwaltungs GmbH
Cooperation with ZIMM is very simple and uncomplicated. The system impresses with very high quality workmanship. The assembly is very simple. In the development of new machines and systems, I would like to see more partners like ZIMM.
Michael Steurer | Member CTO Office
EISBÄR Trockentechnik GmbH
As the product manager for blockmolds, I am always on the lookout for innovative solutions for our machines. With ZIMM, we have found a competent partner to further improve the quality of our machines. Thanks to the company’s flexibility, we were able to jointly develop a special gearbox that is precisely tailored to our requirements.
Martina Schiava | Engineering
HIRSCH Maschinenbau GMBH
We were looking for a new solution for the drive technology of our machine and with the ZIMM KGT spindles we realised the right step towards a technically precise, robust and durable solution. The ZIMM spindle drives facilitated the transformation from a custom-designed machine to a standard machine.
Otmar Weirich | CEO
INGENIA GmbH
With ZIMM, we have been combining technologically sophisticated solutions with optimum customer service for many years. In this way, this project could also be implemented to the complete satisfaction of our customer.
Armin Schroff | Design engineer grad. eng. (University of Applied Sciences)
khb maschinen- und anlagenbau
By using screw jacks, we realise movements in different degrees of freedom. This gives us the flexibility to produce slit profiles with different geometries. ZIMM supported us very well in the selection and design of the screw jacks.
Benedikt Depta M. Sc.
TU Darmstadt | Institute for Production Engineering and Forming Machinery
In order to save weight, a new, flexible rolling process is to be used to subsequently introduce variable wall thicknesses in T-profiles along their length. The screw jacks realise the necessary translatory movement of the rollers. My thanks for the very good advice and support in this project go to ZIMM.
Franziska Aign M. Sc.
TU Darmstadt | Institute for Production Engineering and Forming Machinery
Stay informed
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Which information is required for the design of a ZK bevel gearbox?
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What requirements apply to lubrication, lubricant changes and commissioning of the ZK bevel gearbox?
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Which add-on parts from the ZIMM range are suitable for the ZK bevel gearbox?
For the ZK gearboxes, ZIMM offers add-on parts from its modular system. These cover both…
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How are the ZK bevel gearboxes designed and built?
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In a wheelset changing system for railcars, a two-part fork design separates the vehicle lift from the handling of the wheelset. One fork tine lifts the vehicle and secures it in the working position, the second lowers the old wheelset and positions the new one at the installation height. ZIMM screw jacks generate the linear movements within the lifting and handling device.
Benefit from ZIMM's customised production, which combines the finest gear cutting and grinding techniques as well as robust heat treatments with precise testing procedures to ensure the quality and precision of your drive components. Enquire now and define new standards.
Discover tailor-made casting and machining solutions at ZIMM for machinery and plant engineering. Cutting-edge technology, precise turning and milling parts, and comprehensive testing procedures guarantee the highest quality products.
Efficient project planning with ZIMM Builder – our 3D configurator
The ZIMM Builder is a digital product configurator for ZIMM drive systems with screw jacks, electromechanical actuators and bevel gearboxes. It supports designers in selecting the product series, size, version and suitable add-on parts and provides project-relevant CAD data for further design.
With the ZIMM Builder, you create complete lifting, actuator and bevel gearbox systems directly in the browser – step by step. From idea to solution – safely and efficiently.
- Straight to the point | CAD data without detours, without effort
- Design with confidence | Plausibility check in real time
- Flexible customization | Easily combine sizes and accessories
- Better coordination | Share results, speed up approvals
- Simply convincing | Clear, reliable and ready to use at any time
Contact
Do you have a technical enquiry about ZIMM industrial gearboxes, suitable attachments or manufacturing solutions? Send us your project data, drawings or requirements. We support you in selecting, sizing and integrating the appropriate solution.
Our contact persons: Your global access to ZIMM
ZIMM has a worldwide presence with contacts in more than 35 countries. Thanks to our global network, we can always offer you reliable products and comprehensive service. Benefit from our many years of expertise and increase the efficiency of your machines and systems with high-quality solutions from ZIMM.
Locations
ZIMM Group GmbH | Headquarters
Development and production of industrial gearboxes and matching parts
ZIMM Turkey
Development and production of cast housings as well as turned and milled parts