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In this video, viewers will explore ZIMM's rigorous testing procedures for industrial gearboxes, showcasing how performance and reliability are validated through extensive testing under realistic operating conditions.

Caption timestamps (34)

Captions in English; video spoken in German.

Timestamp Caption
0:00 Which test and measurement systems
0:02 does ZIMM use?
0:03 ZIMM operates several test rigs
0:05 for performance, functional
0:07 and service life tests.
0:08 Using these, we are able to simulate
0:10 the actual conditions as they later
0:12 prevail at our customers.
0:14 We measure torques,
0:16 the applied load,
0:17 efficiencies, thermal behaviour
0:20 and everything is documented.
0:22 With these data, we are then able
0:24 to substantiate the theoretical values
0:26 calculated in advance
0:27 under real operating conditions.
0:29 In this context,
0:30 what exactly is tested
0:32 and what benefits does the customer gain?
0:34 Every new development is tested.
0:37 Every change or
0:38 optimisation is also verified.
0:41 This means that the theoretical values
0:43 calculated in advance are subsequently
0:45 validated by practical tests.
0:48 During these tests, we measure the load,
0:50 speed, torque,
0:52 the resulting temperatures
0:54 and document everything.
0:55 This offers the major advantage
0:57 that we know exactly
0:59 what our products are capable of
1:00 at any given time,
1:01 and our customers can rely on this.

ZIMM employs extensive testing and inspection procedures to ensure the performance and reliability of its gear units. Multiple in-house test benches are used to conduct functional, performance, and endurance tests under realistic operating conditions, with all relevant operating parameters precisely recorded and documented. The result is reliable performance data that provide customers with a high level of planning certainty and quality.

Which test and inspection procedures does ZIMM use?

ZIMM operates several internal test rigs for performance, functional and endurance testing. These test rigs are designed to reproduce real operating conditions from mechanical and plant engineering under controlled conditions.

  • torque
  • applied load
  • efficiency
  • temperature behaviour of the components

All measured values are documented in order to validate the theoretically calculated values through practical testing.

What is tested during these procedures?

At ZIMM, every new development is tested prior to release. Any change or optimisation of existing products also undergoes defined test procedures. During these tests, the following parameters are measured and documented under realistic operating conditions:

  • load
  • speed
  • torque
  • resulting temperatures

What advantages does this offer customers?

For customers, this results in a high level of planning reliability. Product performance data is not based solely on theoretical calculations, but is validated through testing under realistic conditions. This ensures that it is clearly defined which loads and operating states are reliably covered in real-world operation.

Florian Wenger | Team Leader Marketing & Online

Florian Wenger | Team Leader Marketing & Online

Florian Wenger leads the Marketing & Online team at ZIMM. He is responsible for the digital brand presence, the website, as well as product-related content on screw jacks, electromechanical actuators, and drive technology – including SEO/SEA, web analytics, and consistent terminology across all channels.

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