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ZIMM casting, series production and mechanical processing | Turned and milled parts up to Ø 450 mm for gear and machine tool components

Manufacturing services:Milling · Turning · Drilling · Threading · Surface treatment
Turned and milled parts:Planet carriers, intermediate flanges, drive and motor flanges, machine tool components, gear covers – up to Ø 450 mm · Gear oil reservoirs, gear housings – up to 800 mm dimensions and up to 200 kg
Cast and forged parts:Gear housings including oil reservoir – up to 800 mm dimensions and up to 200 kg · Output pinions – up to Ø 300 mm · Ring gear combinations – up to Ø 370 mm · Wheel hub rails – up to Ø 320 mm
Aluminium and steel parts:(components) – up to 500 kg unit weight
Materials:Ductile iron – EN-GJS-350-22 · EN-GJS-400-15 · EN-GJS-500-7 · EN-GJS-600-3 · EN-GJS-700-2 | Grey cast iron – EN-GJL-250 | Case-hardening and tempering steels according to DIN EN 10083/10084 | Aluminium
Management systems:ISO 9001:2015 · ISO 14001:2015 · ISO 45001:2018

ZIMM machines components to customer drawings on CNC machines by milling, turning, drilling and threading, supplemented by surface treatment. Which processes, materials and machining steps are suitable results from the geometry, the unit weight and the quantity of the respective component. ZIMM assesses this information and supports process selection and production planning. Design, material selection, tolerance and quality specifications are defined in the drawing submitted.

ZIMM Turkey machines turned and milled parts, cast and forged parts as well as aluminium and steel parts for gear and machine tool components at the Ahi Evran OSB, Karamanlılar Cd No:4, TR-06930 Sincan/Ankara site. The company belongs to the ZIMM Group. The company’s quality, environmental and occupational health and safety management systems are certified to ISO 9001:2015, ISO 14001:2015 and ISO 45001:2018.

Management System Certifications

At ZIMM, we understand that quality lies in the detail of your components. That’s why we offer you a comprehensive range of manufacturing services that are perfectly tailored to your requirements.

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Where sophisticated precision meets modern CNC manufacturing. We manufacture complex workpieces with tolerances of a few hundredths of a millimetre. Highlights of our core competencies include:

  • Milling, turning, drilling, threading
  • Planet carriers, intermediate flanges, drive and motor flanges, machine tool components, gear covers | up to Ø 450 mm
  • Gear oil reservoirs, gear housings | up to 800 mm dimensions | up to 200 kg
  • Materials | ductile iron in the following grades:
    • EN-GJS-350-22 (GGG-35.3)
    • EN-GJS-400-15 (GGG-40)
    • EN-GJS-500-7 (GGG-50)
    • EN-GJS-600-3 (GGG-60)
    • EN-GJS-700-2(GGG-70)

ZIMM offers customised machining solutions for cast and forged parts for all design requirements and areas of application. Highlights of our core competencies include:

  • Gear housings including oil reservoir | up to 800 mm dimensions | up to 200 kg
  • Output pinions | up to Ø 300 mm
  • Ring gear combinations | up to Ø 370 mm
  • Rail wheel hubs | up to Ø 320 mm
  • Materials | grey cast iron (EN-GJL-250 (GG-25)), case-hardening and tempering steels according to DIN EN 10083/10084

ZIMM specialises in machining all kinds of aluminium and steel parts up to a unit weight of 500 kilograms. Additionally, we are pleased to offer surface finishing services. Highlights of our core competencies include:

  • Anodising
  • Powder coating
  • Galvanising
  • Nickel plating

CNC-machined metal parts from ZIMM Turkey are produced at the Sincan / Ankara site. The company’s quality, environmental, and occupational health and safety management processes are certified according to ISO 9001:2015, ISO 14001:2015, and ISO 45001:2018. They include the CNC machining of metals, including turning, drilling, and milling of metal parts.

Quality Management | ISO 9001:2015
Environmental Management | ISO 14001:2015
Occupational Health and Safety | ISO 45001:2018

Production according to drawing comprises customised drive elements — spur gears, bevel gears, worms, worm gears as well as ball and trapezoidal screws including the corresponding nuts — and takes place at the headquarters of ZIMM GmbH in Lustenau, certified to ISO 9001:2015. Casting, series production and mechanical processing comprises turned and milled parts, cast and forged parts as well as aluminium and steel parts for gear and machine tool components and takes place at ZIMM Turkey in Sincan/Ankara, certified to ISO 9001:2015, ISO 14001:2015 and ISO 45001:2018.

As turned and milled parts, planet carriers, intermediate flanges, drive and motor flanges, machine tool components and gear covers are machined up to Ø 450 mm, as well as gear oil reservoirs and gear housings up to 800 mm dimensions and up to 200 kg. As cast and forged parts, gear housings including oil reservoir up to 800 mm dimensions and up to 200 kg, output pinions up to Ø 300 mm, ring gear combinations up to Ø 370 mm and wheel hub rails up to Ø 320 mm are machined. Aluminium and steel parts are machined up to 500 kg unit weight.

Machining is carried out on CNC machines by milling, turning, drilling and threading, supplemented by surface treatment.

Ductile iron in the grades EN-GJS-350-22, EN-GJS-400-15, EN-GJS-500-7, EN-GJS-600-3 and EN-GJS-700-2, grey cast iron EN-GJL-250, case-hardening and tempering steels according to DIN EN 10083/10084 as well as aluminium.

Complex workpieces are manufactured with tolerances of a few hundredths of a millimetre. Design, material selection, tolerance and quality specifications are defined in the drawing submitted.

Design, material selection, tolerance and quality specifications are defined in the drawing submitted. Which processes, materials and machining steps are suitable results from:

  • geometry of the component
  • unit weight
  • quantity

ZIMM assesses this information and supports process selection and production planning.

Submit your component enquiry now

Do you need turned and milled parts, cast and forged parts or aluminium and steel parts according to your drawing? Use our enquiry form to submit your drawings directly. Additional information on the geometry, unit weight and quantity of the component is helpful. ZIMM assesses this information and supports process selection and production planning. Our technical experts will contact you immediately to discuss the details of your project requirements and plan the next steps.

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